This Hydraulic Press is designed to apply immense heat and pressure to raw rubber compounds inside a mold. This process, called vulcanization, transforms the soft, plastic-like raw rubber into a strong, elastic, and durable final product.
The key specifications "100-ton" and "800x800 worktable" indicate its force and size, which are critical for determining its applications.
Key Specifications Explained
100-ton Pressure (1000 kN):
This refers to the clamping force the machine can generate, equivalent to 100 tons (approximately 1,000 KiloNewtons) to keep the mold closed during vulcanization.
This force prevents flash (excess rubber seeping out) and ensures parts are formed with precise dimensions and density.
800x800 Worktable (800mm x 800mm):
This is the size of the platen - the heated steel plate that the mold sits on (approximately 31.5 x 31.5 inches).
This determines the maximum mold size that can be accommodated or the number of smaller parts that can be molded in one cycle.
Typical Components and Features
Frame: Robust structure (C-frame or four-column) to withstand 100-ton force
Hydraulic System: Includes pump, cylinder, and valves to generate and control pressing force
Heating Platens: Large, flat, heated steel plates with heating options:
Electric Heating Rods (most common)
Steam Heating (for industrial applications)
Hot Oil (for uniform temperature distribution)
Control System: Programmable logic controller (PLC) and temperature controller for setting:
Temperature (150°C - 200°C / 300°F - 400°F)
Pressure (100-ton force)
Curing Time
Safety Features: Includes light curtains, two-hand controls, and mechanical guards
Common Applications
This machine is used for producing medium-to-large sized rubber products including:
Rubber Mats & Flooring: Anti-fatigue mats, elevator mats, rubber tiles
Industrial Products: Conveyor belt splices, rollers, seals, grommets, shock absorbers
Silicone Products: Kitchenware, medical components, seals
Footwear: Rubber soles and heels
Advantages of this Specific Size
Versatility: Mid-range machine capable of handling wide array of products
Efficiency: Can produce large single parts or multiple smaller parts per cycle
Precision: Provides sufficient pressure for high-quality, flash-free parts
Summary
The 100-ton, 800x800 rubber vulcanizing machine is a versatile hydraulic press that transforms raw rubber into durable products through precise heat and pressure application. Its specifications make it ideal for producing medium-sized, high-quality rubber components.
This Hydraulic Press is designed to apply immense heat and pressure to raw rubber compounds inside a mold. This process, called vulcanization, transforms the soft, plastic-like raw rubber into a strong, elastic, and durable final product.
The key specifications "100-ton" and "800x800 worktable" indicate its force and size, which are critical for determining its applications.
Key Specifications Explained
100-ton Pressure (1000 kN):
This refers to the clamping force the machine can generate, equivalent to 100 tons (approximately 1,000 KiloNewtons) to keep the mold closed during vulcanization.
This force prevents flash (excess rubber seeping out) and ensures parts are formed with precise dimensions and density.
800x800 Worktable (800mm x 800mm):
This is the size of the platen - the heated steel plate that the mold sits on (approximately 31.5 x 31.5 inches).
This determines the maximum mold size that can be accommodated or the number of smaller parts that can be molded in one cycle.
Typical Components and Features
Frame: Robust structure (C-frame or four-column) to withstand 100-ton force
Hydraulic System: Includes pump, cylinder, and valves to generate and control pressing force
Heating Platens: Large, flat, heated steel plates with heating options:
Electric Heating Rods (most common)
Steam Heating (for industrial applications)
Hot Oil (for uniform temperature distribution)
Control System: Programmable logic controller (PLC) and temperature controller for setting:
Temperature (150°C - 200°C / 300°F - 400°F)
Pressure (100-ton force)
Curing Time
Safety Features: Includes light curtains, two-hand controls, and mechanical guards
Common Applications
This machine is used for producing medium-to-large sized rubber products including:
Rubber Mats & Flooring: Anti-fatigue mats, elevator mats, rubber tiles
Industrial Products: Conveyor belt splices, rollers, seals, grommets, shock absorbers
Silicone Products: Kitchenware, medical components, seals
Footwear: Rubber soles and heels
Advantages of this Specific Size
Versatility: Mid-range machine capable of handling wide array of products
Efficiency: Can produce large single parts or multiple smaller parts per cycle
Precision: Provides sufficient pressure for high-quality, flash-free parts
Summary
The 100-ton, 800x800 rubber vulcanizing machine is a versatile hydraulic press that transforms raw rubber into durable products through precise heat and pressure application. Its specifications make it ideal for producing medium-sized, high-quality rubber components.